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301cc Big Bore Piston & Cylinder Set
301cc Big Bore Piston & Cylinder Set
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Kits will be back in stock on June 19. Sign up to be notified or contact us to place a preorder.
Originally developed for my racing endeavors on a CBR300R, this kit has dozens of race wins, two class championships, and one lap record to its credit. With tens of thousands street and off-road miles logged, this is a proven and reliable setup for improving your CRF's performance, capability, and fun factor.
This piston and cylinder set turns your CRF300L into a true 300 with an additional 14.8cc while also increasing compression from the stock 10.7:1 to 11.5:1. When combined with the required Stage 3.0 parts which include a high-flow air filter, hi-flow velocity stack, CBR cams, performance exhaust, and Stage 3.0 ECU tune, you get a massive increase in torque (+25%) and horsepower (+34%). Throw on a CNC ported cylinder head and Stage 3.5 ECU tune for even more gains (+30% torque and +39% horsepower).
To ease installation, we now pre-set ring gap, install and orient the rings on the piston, install the right (cam-chain side) wrist-pin circlip, lubricate the piston and cylinder, and then slot the piston into the cylinder. This greatly reduces the work required for installation; just drop the whole assembly onto the con-rod, install the left circlip, and press the cylinder down.
With our 301cc piston kit and full Stage 3.0 parts package you can expect faster acceleration, snappier throttle response, and easier highway cruising. See dyno charts and performance comparison below.
This piston and cylinder kit includes:
- Forged 78mm piston, 11.5:1 compression ratio
- Piston ring set, properly gapped
- Wrist pin and circlips
- New, OEM Honda cylinder bored to match piston
- Cometic head and base gaskets in custom thickness to optimize quench clearance
- Upgraded Class 10 stud nuts
- Click here for install tips and break-in guidelines
PLEASE NOTE: This is not a standalone mod! You must run the full Stage 3.0 parts package which includes:
1. 301cc piston and cylinder set
2. CBR300R camshafts
3. Stage 3.0 ECU tune
4. Hi-flow no-cut velocity stack
5. Twin Air hi-flow air filter
6. Hi-flow airbox lid
7. Snorkel removal
8. Performance exhaust - Yoshimura or Graves highly recommended
We can facilitate everything you need to bring your CRF300L or Rally from bone stock to Stage 3.0 or 3.5. Drop us a message to have us custom-build a shopping cart for you.
91 octane (R+M)/2 (95 RON) gas is required. This kit should be installed by a professional mechanic or someone of similar experience following steps outlined in a service manual.
Warning: This product is for closed-course competition use only and is not intended for street use or use on public lands. This product is not legal for sale or use in California.
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I upgraded my ‘25 CRF 300 Rally using Ari’s list as a guide. I did all of the work myself except for having a shop install the springs and cartridges in the forks. The suspension and performance mods transformed my bike. I finally got out on a multi day camp and ride with some challenging sections and I am super happy with the stage 3.0 mods, suspension, tires, bars and grips.
Ari installed a Stage 4.5 on my 2025 Rally ABS. It was so totally worth it!
excellent
Firstly, Ari’s customer service and communication is top shelf. He’s a busy dude, but was always there if I had a question. Now…the bike: I went for the Stage 3 and sweet baby Jesus, the power difference is in-your-face noticeable. I’ve put just over 2k miles on it since and have been thoroughly impressed. Not a hiccup or weird noise and the oil is great when I change it. I’ve taken this bike to the Michigan Upper Peninsula where it shined and kept up with friends on orange bikes no problem. Here in Northern AZ, I don’t feel limited at all by the CRF. Just yesterday I had to slab it home for 250 miles and it cruises very comfortably at 70 and 80 is there when I need it. Stock gearing too! This thing also lugs up the steep rutted tracks with ease. All this with low-maintenance intervals? Yep. Thanks Ari!
It takes a lot of work to get all the body parts off to get to the engine.Just got the new cylinder on and am taking my time as I wait for the reflashed ecu. I will let you know when I get it back together.

I upgraded my ‘25 CRF 300 Rally using Ari’s list as a guide. I did all of the work myself except for having a shop install the springs and cartridges in the forks. The suspension and performance mods transformed my bike. I finally got out on a multi day camp and ride with some challenging sections and I am super happy with the stage 3.0 mods, suspension, tires, bars and grips.
Ari installed a Stage 4.5 on my 2025 Rally ABS. It was so totally worth it!
excellent
Firstly, Ari’s customer service and communication is top shelf. He’s a busy dude, but was always there if I had a question. Now…the bike: I went for the Stage 3 and sweet baby Jesus, the power difference is in-your-face noticeable. I’ve put just over 2k miles on it since and have been thoroughly impressed. Not a hiccup or weird noise and the oil is great when I change it. I’ve taken this bike to the Michigan Upper Peninsula where it shined and kept up with friends on orange bikes no problem. Here in Northern AZ, I don’t feel limited at all by the CRF. Just yesterday I had to slab it home for 250 miles and it cruises very comfortably at 70 and 80 is there when I need it. Stock gearing too! This thing also lugs up the steep rutted tracks with ease. All this with low-maintenance intervals? Yep. Thanks Ari!
It takes a lot of work to get all the body parts off to get to the engine.Just got the new cylinder on and am taking my time as I wait for the reflashed ecu. I will let you know when I get it back together.